As a growing OEM machine company, aluminum products, steel products, Panel Overlays and precision assembly products are the specialty of ZONSAN.We excel in manufacturing high precision , high production custom parts to meet ISO 9001:2015 certification. Our machine shop service including CNC turning, CNC milling, Grinding machining, Aluminum Machining and more. We machine a wide assortment of material serving a variety of industries.
The CNC milling and CNC turning lathe is used for parts that require a high precision and complex machining. Not only do we produce general gang tool turrets for 2 axis lathes, but we also have C and Y axis living tool turrets to achieve 3 or more axis control. This process carries out a variety of machining methods, such as milling, turning, drilling, and boring. Workpieces can be clamped in a single round and machined from multiple sides.
When conducting CNC milling and turning machining, the clamping tension can be effectively reduced in order to prevent human clamping errors, thus ensuring the form and position tolerance, as well as avoiding workpiece deformation and improving the precision of machined parts. The dual axis CNC Swiss style lathe carries out one-step machining of the raw material, as well as milling and turning of both the front and back of the workpiece. This also ensures the surface roughness of the workpiece.
Materials that can be machined
Copper alloy: brass, bronze, BeCu, pure copper. Special alloy: TA2, TC4, 4J29 (KOVAR), 4J36 (INVAR), high temperature alloy (INCONEL 718, 625). Stainless steel: sus303, sus304, sus316, sus420, sus440c, sus630. Engineering plastics: PP, PVC, PEEK, PI, POM, TEFLON.
8 position turret+Y axis living tool (190*370L)
12 position turret (400*1000L)
12 position C axis turret living tool (250*350L)
Our CNC milling and CNC turning machines are imported from Taiwan, Japan to ensure the highest quality of precision parts and greatly reduced production error rates.
We implement on-site inspection, testing and control of key data during the manufacturing process to timely monitor the dimensions and good quality of the workpieces.
We use an ERP bar code system managing to ensure the data reliability and real time performance.
We always study more techniques on improving production efficiency by shortening the production steps for workpieces that require batch production. It saves time and material costs.
We always consider the satisfaction on customer requirements and that ensuring a highest quality of machining parts are always on their advantage.
We have sales engineers with extensive technical background that would allow our cuztomers to communicate professionally and effectively.
How we do
1. Roughness :
A good roughness for aluminum enclosure or aluminum housing, it not only requie a high precision CNC machines but also ask very rich experience.
Our factory have 6 years experience on custom aluminum parts, continuous accumulation of machining experience, below are photos for reference.
We use EPE foam or vacuum package to protect aluminum surface very well.
Also we will wrap them during aluminum CNC machining process to avoid any damage.
Our main process is Raw material incoming – Machining – Secondary process – Surface treatment – QC report – Package & Shipping , please check below more details.
Our main machines in workshop are high-speed CNC machines with 3 axis and 4 axis, all cutting tools and machines are service for alumunim material, we have the strong advantage than other suppliers.
This is our CNC aluminum milling video for reference, you can have a look.
Our QC team have 3~4 workers, main test instruments are 2.5D, 3D CMM , Roughness instruments and Hardness instruments.
100% inspection before shipping including material checking, dimensions inspection, roughness checking, hardness checking and appearance checking.
More related machining examples
Below custom aluminum parts were made for some customers before, they are all not confidential..
But there are still lots of nice and complicated parts can’t be able to show as they are secret to customers, we signed the NDA agreement to protect it.
ZONSAN Precision Hardware Electronic Co,.LTD
No 23, Juyuan Road 1, Shangtun District Liaobu Town523430 DongguanChina